Lead Assemblies & Components
Seamless vertical integration is a must for successful medical device companies. With a complex supply chain, companies need to explicitly trust their outsourcing partners to deliver the components they need - from coil to electrodes to machined components to wire - perfectly produced to meet their demanding requirements. Reliability and performance are not just nice to have…they’re absolutely essential.
The world’s leading medical device companies trust Heraeus Medevio to develop and produce components and assemblies for their finished product.
Our experienced engineering team collaborates with every customer, bringing unmatched expertise in medical alloys, advanced thermoplastic micro-insert molding, and manufacturing to handle the most complex projects and products.
Heraeus Medevio can manage a wide range of assembly needs, including Distal Electrode Assemblies (neurological or cardiac) and Proximal Contact Assemblies (neurological or cardiac).
- On-Demand Webinar: Increasing Speed to Market for Neuromodulation Leads Through Early-Stage Device Design
- On-Demand Webinar: Advanced Lead Design and Development to Optimize Neuromodulation
- Whitepaper: Reducing Reliance on Opioids: Spinal Cord Stimulation for Chronic Pain
- Case Study: Optimizing Lead Design & Manufacturing to Enable Deep Brain Stimulation
- Product Literature
- Contact Us

Polymer Processed Materials from Medical Grade to Complex Engineered Resins
- Biomedical Polyurethane (Elast-Eon®)*
- Liquid Crystal Polymer (LCP)
- PEBAX®*
- Polycarbonate (PC)
- Polyethelene (PE)
- Polyether Imide (PEl - such as Ultem)
- Polyetheretherketone (PEEK)
- Polyphenylene Sulfide (PPS - such as Radel®)*
- Polysulfone (PSU)
- Polyurethane (TPU - such as Tecothane®)*
- Thermoplastic Elastomers
Operations for Advanced Assemblies
- Adhesive Bonding
- Grinding
- Laser Engraving
- Laser Welding
- Machining
- Pad Printing
- Polymer Reflow
- Soldering
- Ultrasonic Welding
- Wire Winding
- Thermal Bonding
- Lamination
- Coatings
